When attempting to format a 64GB SD card on Windows, the FAT32 option may not be available. To format your 64GB SD card to FAT32, use the Format Partition feature in MiniTool Partition Wizard, which is completely free. Follow this simple MiniTool guide.

Quick Answer:

To format a 64GB SD card to FAT32, you need to use third-party tools like MiniTool Partition Wizard, as Windows restricts FAT32 formatting for drives over 32GB.

This professional formatter is also applicable in the following situations:

  • Format a 128GB SD card to FAT32
  • Format a 128GB USB drive to FAT32
  • Format FAT32 on drives larger than 32GB

Many Reddit users report that they need to format their SD cards for printers or cameras to FAT32. However, they face difficulties when trying to format a 64GB SD card or larger, as Windows does not allow FAT32 formatting for these sizes.

I bought a 64GB SanDisk microSD to use in my 3DS. It needs to be FAT32 to be read by the 3DS but this wasn’t an option in File Explorer. So I tried it using Win + R CMD and it said the disk was too big to be formatted. Is there any other way I can do it (preferably free)?reddit.com

Why Can’t Format 64GB SD Card to FAT32 in Disk Management

Windows limits FAT32 formatting to drives over 32GB in Disk Management or File Explorer to encourage the use of more modern file systems like NTFS or exFAT. As a result, when you attempt to format a 64GB SD card, the FAT32 option won’t appear.

Even using the DiskPart tool, it will report that the volume size is too large to format as FAT32.

Tips:
I do not have a 64GB SD card, so I use a 64GB virtual hard disk (VHD) as an alternative. The steps for formatting it to FAT32 are the same as for an SD card.
Disk Management and DiskPart interfaces showing the inability to format a 64GB drive to FAT32.

To bypass this limitation and format a 64GB SD card to FAT32, you will need a third-party disk formatter like MiniTool Partition Wizard.

How to Format a 64GB SD Card to FAT32

Tips:
Formatting a drive will erase all data stored on it. To avoid data loss, make sure to back up any important files before proceeding.

MiniTool Partition Wizard offers a Format Partition feature that allows you to format SD cards to FAT32.

This feature is completely free. From my tests, formatting a 64GB drive with MiniTool Partition Wizard does not produce any errors and completes in just several seconds.

Get the Free Edition of MiniTool Partition Wizard and follow these 3 simple steps:

MiniTool Partition Wizard FreeClick to Download100%Clean & Safe

Step 1. Select the 64GB SD card partition (not the entire disk) and click Format Partition from the left panel.

Step 2. In the new window, expand the drop-down menu and choose the FAT32 file system. You can also specify the partition label and cluster size. After that, click OK.

MiniTool Partition Wizard interface with the Format Partition option highlighted, showing a file system selection window.

Step 3. Click Apply to confirm.

This partition formatter also supports formatting 128GB or larger SD cards, USB drives, or hard drives to NTFS, exFAT, Ext2/3/4, and other file systems.

How to Format 64GB SD Card to FAT32 Without Data Loss

MiniTool Partition Wizard also offers a feature called Convert NTFS to FAT. This feature is specifically designed for users who want to convert NTFS to FAT32 without losing any files.

Tips:
The Convert NTFS to FAT feature is not available in the free edition of the software.

Step 1. Launch a registered MiniTool Partition Wizard. Select the NTFS SD card partition and click Convert NTFS to FAT.

MiniTool Partition Wizard interface with the Convert NTFS to FAT option highlighted.

Step 2. Click Apply and confirm the operation.

After the conversion, all my files stored on the original NTFS drive are preserved without any edits or deletions.

MiniTool Partition Wizard interface showing successful conversion to FAT32, with files intact and displayed in File Explorer.

This is a comparison table for formatting an SD card to FAT32 using Windows built-in tools and MiniTool Partition Wizard.

 Support for FAT32Support for FAT32 ≥ 32GBData retentionProsCons
File Explorer/Disk ManagementYesNoRemovedBuilt-in, no need for third-party toolsDoes not support FAT32 for ≥ 32GB drives
MiniTool Partition Wizard (Format Partition)YesYesRemovedFree, supports FAT32 for large drivesData loss during formatting
MiniTool Partition Wizard (Convert NTFS to FAT)YesYesRetainedConverts NTFS to FAT32 without data lossPaid feature

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Bottom Line

To sum up, Windows built-in tools do not allow you to format 64GB SD card to FAT32. To do this, use MiniTool Partition Wizard’s Format Partition or Convert NTFS to FAT feature.

Both of them support formatting a 64GB or larger SD card to FAT32 in just seconds.

Should you encounter any issues or have any questions while using MiniTool Partition Wizard, please contact the support team at [email protected].

Format 64GB SD Card to FAT32 FAQ

Is 64GB too big for FAT32?
No, 64GB is not too big for FAT32. FAT32 supports a maximum partition size of 2TB (using 32KB clusters) up to 16TB (using 4KB clusters).
Why can’t I format my 64GB USB to FAT32?
Windows does not support formatting USB drives larger than 32GB to FAT32 by default. This aims at improving disk performance and encouraging the use of more modern file systems.
To format a 64GB USB drive to FAT32, you will need to use third-party tools like MiniTool Partition Wizard.
How to convert 64GB exFAT to FAT32?
To convert a 64GB exFAT drive to FAT32, use MiniTool Partition Wizard. Right-click the exFAT drive and choose Format. Then choose the FAT32 file system and confirm the operations.
It is recommended to back up your files before formatting, as this removes all files on your exFAT drive.
Do I have to format my SD card to FAT32?
No, you do not have to format your SD card to FAT32 unless you are using it with specific devices that require it.
exFAT is a more modern file system and is recommended for SD cards, especially those larger than 32GB or used to store large files.
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